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Nikken Fence & Metal offers the steel formwork "Flat Form" for concrete structures in the civil engineering field. Using U-clips and L-pins, this formwork is easy to install and dismantle. Its durability allows for long-term reuse, reducing formwork costs. It can be used not only for casting but also for curing concrete. Depending on site requirements, they can provide formwork support materials (battens) and integrated vertical and horizontal batten systems. Compared to plywood, using battens can improve workability and reduce costs.
Established in 1967, Nikken Fence & Metal primarily provides a variety of steel products, focusing on exterior fences. Their range includes mesh, vertical bars, large gates, and more, with installation records in roads, railways, schools, and residences. Their robust and durable steel formwork has been extensively used in civil engineering projects such as coastal and pier construction. They also manufacture and sell retaining and disaster prevention products to protect communities from natural disasters.
As a member of the Nippon Steel Group, Nikken Fence & Metal has accumulated extensive know-how in steel product manufacturing. Their Flat Form formwork is produced using high-precision forming methods. The integrated design of side ribs and face plates allows for higher quality compared to the built-up method, which requires separate manufacturing and welding. Their steel formwork panels meet JIS A 8652 standards, and consistent quality control ensures precise dimensions, including width, length, and hole positions.
There are numerous construction examples in the large-scale civil engineering field, such as caissons and revetments in ports, box culverts, and dams, where Flat Form has been used for concrete structures. They are capable of providing formwork tailored to on-site needs, such as viaducts, balustrades, and wing walls, with high quality. When choosing formwork, it is essential to consider not only the material but also its suitability for the specific construction project. Some manufacturers specialize in residential or commercial building formwork, so selecting the right formwork for the intended structure is crucial.
"Flat Form" is a highly durable and reusable system formwork. Its modular design makes assembly straightforward, even for those without advanced skills. This feature helps reduce labor time and construction periods, lowering overall costs. However, system formwork also varies in suitability depending on the type of construction. When selecting system formwork, it is advisable to engage a manufacturer that specializes in products suitable for specific construction types, such as residential building construction.
We have selected formwork manufacturers from 55 companies found through a Google search for 'formwork panel manufacturers' as of February 1, 2022. The selection is based on the following criteria:
Based on construction examples, we have assessed the the number of construction cases handled, and categorized them into residential, commercial buildings, and civil engineering. We recommend those that simplify the installation process the most.
source：Forbuild Co.,Ltd.
http://www.forbuild.co.jp/en/
source：Ganjitsu Matere Co.,
https://www.ganjitsu.co.jp/gpanel/
source：nfe-kenzai
https://www.nfe-kenzai.co.jp/products/metal/formwork/metal-form/metal-foam.html